Many Hands Make It: Made-to-Order Furniture
We partner with first- and second-generation artisans to craft each of our made-to-order furniture pieces, right here in the U.S. Our partners have been in the business for over a century, sticking to traditions that ensure a quality build—timeless pieces that are made to last.
behind the craft
From Framing to Finishing
Enter the factory and the first thing you’ll notice is the people—individuals that are highly skilled in a number of furniture-making processes—engaged in their craft, from building the frame, to sewing upholstery and perfecting the finishes. A different part of the process happens at each station: joinery, cushioning, pattern cutting, and more. By the time your selection is ready to be shipped to you, it has passed through many artisans’ hands, bringing to life a piece that’s crafted to stand the test of time, becoming a part of your home’s unique story.
Everything starts with a foundation: In this case, a handmade frame. Pieces of solid wood are carefully glued and nailed together—like completing a three-dimensional puzzle—to create the base of your piece. In the meantime, artisans at neighboring stations work on upholstery. Following a precise pattern, reminiscent of a dress maker’s, fabric is cut, measured, and sewn to fit your selection. After the frame has been filled and cushioned, upholstery can begin. An artisan drapes and pulls the fabric over the sides of the furniture, tucking, cutting, and detailing it so that not a seam or thread is out of place.
Custom Handmade
behind the craft
Bringing Burton to Life
Building the Base
First comes the foundation: An artisan builds Burton’s base, laying out the pieces like a puzzle then gluing and nailing them into place.
filling the frame
Next comes the filling, bringing Burton’s shape to life. An artisan fills the frame and builds in its cushioning, creating Burton’s soft curves.
Preparing the Fabric
In the meanwhile, another craftsperson prepares the fabric, measuring, cutting, and sewing it to fit the chair.
Upholstering the Chair
On to the upholstery station. The artisan pulls the fabric over Burton’s cushioned frame, securing it by hand.
final touches
Once Burton is upholstered, it’s detailed so not a thread or seam are out of place. Next stop: home to you.
“The inspiration behind our selection is rooted in craft—it’s a distinct privilege that we get to partner with so many skilled artisans, connecting their work to your home. These made-to-order pieces are a testament to furniture-making traditions that have thrived in the U.S. for generations.”
CYRUS LOLOI
behind the craft
Crafting the Cosgrove Couch
Bringing home a made-to-order piece is bringing home a future heirloom—there is nothing as timeless as quality craft. We’re proud to partner with talented artisans to craft these using time-honored practices.
preparing the fabric
Like a dress pattern, a sewer measures, cuts, and sews your chosen fabric to fit Cosgrove’s frame.
Building the foundation
Meanwhile an artisan builds the sofa's frame, mapping out the shape before adhering the pieces of wood.
upholstering the sofa
An upholsterer stretches the fabric over Cosgrove’s filled and cushioned frame, tucking it in and securing it by hand.
finishing details
Once the sofa is upholstered, an artisan adds the finishing details, attaching a dust cover and Cosgrove’s legs.
ready to ship
Finally, Cosgrove is detailed by hand, ensuring that no thread or seam is out of place. There, now it’s ready to be shipped your way.